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Cara kerja MRP berdasarkan Manufacturing Order dan efeknya ke Purchase Request Resolution

Pada tutorial berikut akan dibahas bagaimana MRP bekerja sehingga sampai menciptakan suggest agar kebutuhan materials barang yang kurang harus di beli (dibuatkan PO).


1 Setup MRP Preferece Defaults
"Manufacturing >> Setup >> System Defaults >> MRP"



Beri ceklist Include MO Quotes

Include MO Quotes
If marked, manufacturing orders with a Quote status will be included in MRP calculations. If not marked, manufacturing orders with a Quote status won’t be included in MRP calculations.


Include Past Due for prior ... Days
If marked, you can specify a time period that begins on the due date for a manufacturing or sales order and extends for the number of days you specify. If a manufacturing order or sales order misses the due date but is finished within the time period, you won’t have to reschedule the orders or create new orders. In Manufacturing, these time periods—sometimes referred to as “windows”—are called “order policies.”


2 Create Manufacture Order Entry 
Manufacturing >> Transactions >> Manufacturing Orders >> Entry



Klik Button Schedule MO sampai terceklist 
Order Scheduled dan Picklist Built


3 Dari MO tersebut klik GO >> TO 
Kemudian pilih Picklist
Ini akan membuka window Picklist terhadap MO tersebut





Perhatikan tanda segitiga warna kuning di line scroll, tanda ini menunjukan quantity yang dibutuhkan lebih besar daripada quantity yang tersedia
QTY Required > QTY Available


4 Klik button view detail di pojok kiri atas line scroll 
akan mengubah window Picklist secara tampilan detail, kemudian darisini kita bisa mengetahui stock available berapa dan stock yang dibutuhkan berapa 




5 Sebelum generate MRP kita lihat dulu window Purchase Request Resolution
Open Purchase Request Resolution dengan cara : Purchasing >> Transactions >> Request Resolution

Tampilan window Purchase Request Resolution sebelum Generate MRP ( MRP Regeration ) 





Use the Purchase Request Resolution window to handle shortages indicated by Materials Requirements Planning (MRP) calculations. You can create new purchase orders, add requirements to existing purchase orders, or even add requirements to existing purchase order line items.


6 Open window MRP Regeneration : Manufacturing >> Transactions >> MRP >> Regeneration

Use the MRP Regeneration window to set the bucket size for MRP (Material Requirements Planning) calculations, to initiate the MRP calculation process, and to generate exception reports that identify item shortages and past-due orders.





Pilih Regeration Type : Full Regeneration 
Kemudian klik Process Button 


7 Setelah Generate MRP maka buka kembali window Purchase Request Resolution
Purchasing >> Transactions >> Request Resolution


Perhatikan tampak ada perubahan mencolok di angka material yang dibutuhkan setelah MRP di generate
Hal ini karena adanya suggest dari MRP untuk melakukan pembelian barang terhadap material yang kurang






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